electrical standards

The Importance of Using High-Quality Power Cords: Avoiding Electrical Hazards

Power cords are an integral part of everyday life. Consumers and businesses alike rely on electricity for various applications. As such, knowing the dangers of power cords and how to determine the quality of a cable is necessary to ensure the safe handling of electrical cords.

Dangers of Low-Quality Power Cables

With great power comes great responsibility! Along with all the benefits of electricity, there are a host of dangers to be aware of. It’s important to understand the hazards of dealing with power cords and cables so you can be sure to avoid them and promote safety habits.

Electrical Fire Hazards

Poor-quality power cords may have substandard insulation or inadequate wire gauge, increasing the risk of electrical fires. Damaged or fraying cords can also lead to electrical fire hazards. These cords may overheat or short-circuit, potentially igniting nearby flammable materials.

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A Guide to International Power Cords and Plug Types

At Quail Electronics, we supply commercial and industrial customers worldwide with premium electronic products. As an electronic component manufacturer, we produce high-performance power cordsadapters & converter plugs, and other electronic resources that meet international requirements. This guide will provide insight into the various international power cords and plug types styles.

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Plug Types for Each Global Region

There are 15 different models of plugs in the international market. It’s important to note that while most countries have primary plug styles, other plug types may also be utilized due to variations or exceptions in specific regions or electrical installations. Always double-check the power requirements and plug types for the location you are visiting to ensure compatibility with your devices.

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Flame Rating Tests for Power Cords. Feel the Burn

Ensuring your power cord meets fire prevention requirements for a device is a safety measure you cannot ignore. In a previous blog discussing test procedures, we mentioned multiple tests that power cords must undergo before being approved by safety agencies. To refresh your memory, some of the tests we talked about were:

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  • Grounding test
  • Continuity test
  • Hi-pot test
  • Polarity test
  • Insulation test
  • Pull-test

This post will cover another important test: flame rating, or flame resistance.

Continue reading Flame Rating Tests for Power Cords. Feel the Burn

Universal Adapters

Uni Receptacle

Ever seen one of these and wondered what in the world that is? It is a universal receptacle used for electrical plugs. But not just any, plugs from all over the world! Which is great for all you travelers out there that bring business with you.

A Universal Receptacle features the insertion opening design, allowing it to accept plugs that conform to any International or North American standard. Here at Quail, we offer all plugs from various countries that are compatible with the universal receptacle.

The image below demonstrates a few different cords featuring a country plug on one side and connected to the Universal receptacle on the other.

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Now that you are bringing business along with you, I bet you’re wondering about the outlets in that foreign country. This is where a Universal Adapter comes into play. Continue reading Universal Adapters

International Cord Regulations

EUROPEAN_SEV_OVE_KEMA_CEBECInternational approvals can be difficult to understand. Especially when you see a drawing or a specification sheet and only one end of the power cord is approved and not the other. I mean, how can only one part of a cord be approved while the rest is not? To me, that does not make much sense.

If you look into it, in most cases, a power cord is not approved as a whole but in different sections. The plug, the wire, and the connector are all approved separately. They each have a different set of rules they need to follow. But when all countries are using the same IEC standard connector each approval agency will treat things differently. Such as China and Argentina approving the whole cord set instead of separate pieces.

International_Electrotechnical_Commission_LogoIt all comes down to IEC (International Electrotechnical Commission) and what they consider as standards. While there are many different approval agencies per country they all use the same IEC connectors. That means they all have to follow IEC regulations. According to IEC 60799 5.2.2., it states “The rated current of the plug shall be not less than the rated current of the connector.” This means the connector cannot have a higher rating than the plug attached. Continue reading International Cord Regulations

Put the Power Cord to the Test

Today we’ll be discussing the various “testing” cords must go through in order to be 100% ready to go and meet the requirements for the UL standards (or international safety agency approvals) of cord sets and power cord supplies.

UL generates standards and test procedures for products and equipment focusing on product safety. Power cords undergo some of the most common tests:insulation

  1. A grounding test. The purpose of a grounding test is to protect the consumer from hazards that can be caused by a faulty ground connection. A ground bond test is a high current AC test that measures resistance of the ground path under high current conditions.
  2. The continuity test is carried out under high current, simulating a fault to earth. This test is performed by applying an AC or DC current between the conductive surface and protective earth.
  3. There is a hi-pot test. This is a stress test of the insulation of a device under test DUT (Device Under Test). This means the voltage used in a hi-pot test can either be AC or DC.

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The CE Marking

CE rating 1All electronic devices sold in Europe carry an additional feature, the CE Marking. However, the power cord does not require the marking because it is an electrical component, not the finished product. This mark is the “European Conformity”, or in French known as the “Conformité Européenne.” It is essentially the electronic devices passport that allows it to gain access to Europe. Continue reading The CE Marking

Understanding the Overall Rating of a Power Cord

electricity-1-1024x768When it comes to understanding the rating of a power cord, there are a handful of factors to consider directly related to the amperage and voltage of the cord. Each element of a power cord has a maximum rating as an individual component. The elements are the plug, the wire, and the connector.  The overall rating of a power cord is effectively the weakest link out of these ratings.  Here, we take our popular 2500.072 power cord as an example:

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Brazil Standard

FlagBrazil is a wonderful, beautiful country filled with rich history and culture.  However, previous to 2010, the country was lacking in one major area; electrical standardization. There was no formal Brazil standard for any electrical sockets or plugs.  Since there was no standard, that led to a total of eight different kinds of plugs.  That’s right; eight!  The multitude of options caused Brazilian citizens and tourists alike to have a difficult time connecting different plugs and wires for numerous electronic devices. Continue reading Brazil Standard